Manufacturing Execution System (MES)
Track production and quality at all stages and gives full visibility of Order and Material Status. Integrate with Level 1 & 2 systems and helps in real-time production or quality decisions. Integrate with Plant specific detailed Schedulers.
Comprehensive Production Control
Our Manufacturing Execution System provides complete visibility and control over your production processes. From order tracking to quality management, MES ensures optimal performance across all manufacturing stages.
Generate PDI
Send to L2Quality Management
Real-time monitoringManage Deviations
Exception handlingProduction Management
End-to-end trackingKey Results
E2E automation for best capture
Production Analysis
Traceability and Genealogy
Failure and breakdown prediction
Key Benefits
Reduced WIP and Lead time Real-time
Reduced Quality Failures
Manufacturing Visibility
Reduced Downtime
Comprehensive MES Features
End-to-end manufacturing execution capabilities
Track Genealogy
Track Genealogy from RM to IM to FG to track the source of the defect. Identify Area of Improvement and resolve Customer Complaints. Generate FG numbers and tag to key RM batch numbers.
Shop-floor to Top-floor
Track Inventory, Order Progress Status, production defects, Downtimes, Breakdowns, and give visibility from Shop-floor to Top-floor.
E2E Integration
Integrate and download schedule and other Parameters to Level 1& 2 (CNC, HMI, SCADA etc.). Fetch & validate Actual Production Results (PQD) from Level 1 & 2. Manual Production Capturing Option in case of missing Level 1 & 2 Systems (like manual lines).
Quality Management
Capture and validate results, comments, specifications, recipes, and procedure documents. Provides real-time trends, statistics and notifications to control quality levels. Generate Test certificates and quality documentation.
FG and WIP Inventory Management
Track production of WIP at each stage and generate real-time FG and WIP inventory.
Intelligence
Intelligent auto allocation and oversight to enable optimal allocation for real-time decisions. Failure prediction by analyzing and improving operating parameters.
Machine Control
PDI generation for sequence and process instruction to the equipment.
RM Inventory Management
- Generate MRP based on pending Orders, available inventory in all forms, creating PR and PO etc.
- Consume RM at the lines based on FG and WIP production at each stage. Issue RM to lines on daily basis based on Production Schedule and Inventory available at lines.
- Transfer materials from stores and track RM at the lines. Manage return of materials from lines back to stores based on quality issues, deviations, priority orders and changes in production sequence.
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